Reliable Compressed Air Solution for the Railway Manufacturing Sector
A major railway manufacturing facility was operating with a compressed air system that had been in service for more than 25 years. Over time, ageing equipment began affecting production reliability and energy efficiency, creating an urgent need for modernization

Industry: Railways

Location: Bangalore

Products Installed: KESe160-8.5i & KESe90-8.5i Electric Screw Compressors

Background

A major railway manufacturing facility was operating with a compressed air system that had been in service for more than 25 years. Over time, ageing equipment began affecting production reliability and energy efficiency, creating an urgent need for modernization.

The Challenge

The existing compressed air system was facing several operational issues:

  • Low energy efficiency
  • Frequent breakdowns and unplanned downtime
  • Limited availability of spare parts
  • Rising maintenance costs
  • Reduced operational reliability

The customer required a modern, energy-efficient and dependable compressed air solution capable of supporting continuous production operations.

The Solution

Kirloskar Pneumatic recommended a high-performance compressed air solution comprising:

  • KESe160-8.5i & KESe90-8.5i Electric Screw Compressor
  • High-efficiency IE3 motors
  • Robust design for continuous-duty operation

The solution was engineered to enhance reliability while improving overall operating efficiency.

The Results
  • Improved system reliability
  • Reduced downtime
  • Stable and uninterrupted production
  • Enhanced operational confidence

The successful implementation resulted in high customer satisfaction, with plans underway to expand the compressed air system capacity in the near future.

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