Process Gas Systems - Kirloskar Pneumatic
Process Gas Systems
PGS serves specialized oil & gas sector, offering gas compression systems for upstream, midstream, downstream & distribution requirements of the industry. We offer tailor-made gas compressor packages for a wide range of applications for various pressure ranges and different gas types. Our scale and resources mean we can provide a one-stop solution to our customers.
Product range
PGS Core Competencies
Engineering & Process Design
EPC – For greenfield / brown field projects
Procurement – Material Selection
Fabrication
Painting
Testing
After Market Support - We are committed to deliver fast and reliable customer service to achieve highest level of customer satisfaction. The network of established O&M personnel across the country is dedicated to reducing the down time of the plant. Highly skilled and trained service engineers work round the clock to keep the mean time to repair low. We provide aftermarket services on a comprehensive and non-comprehensive basis.
Parts
Running Maintenance
PGS serves specialized oil & gas sector, offering gas compression systems for upstream, midstream, downstream & distribution requirements of the industry. We offer tailor-made gas compressor packages for a wide range of applications for various pressure ranges and different gas types. Our scale and resources mean we can provide a one-stop solution to our customers.
Product range
- Gas Compression Systems
- CNG compressor packages
- Compressed Biogas packages
PGS Core Competencies
Engineering & Process Design
- Package design as per ISO 13631 for reciprocating compressor packages, API 618 for screw compressor packages, ASME, ASTM / ANSI standards.
- Detailed 2D/3D design and P&ID for each project
- HTRI for Heat Exchanger Design
- CAESAR-II for pipe stress, torsion, vibration, and pulsation analysis
- PDS/PDMS and UNISM for process simulation
- Structural supports within the compressor package for all piping and instruments
- Control system designed for operation in automatic mode.
EPC – For greenfield / brown field projects
- Design
- Procurement
- Construction
- Hook up and Commissioning (HUC)
- Handover
- Structural
- Civil
- Site Development
- Green / Brown Field Projects
- Compliance Approvals
- Mechanical
- Hookup
Procurement – Material Selection
- Reputed sub vendors
- ERW steel, seamless steel tubing conforming to ASTM A-192 or series 300 SS tubing conforming to ASTM A-269
- Gas piping is seamless carbon steel manufactured in accordance with ASTM A53 Grade B or ASTM A106 Grade B.
- Stainless Steel series – 316 instrument air tubing material conforming to ASTM -A269
Fabrication
- Use of latest and sophisticated process for fabrication.
- Trained and experienced technicians
- Radiography/X-ray performed in-house for all welded joints.
- CNG Machining Centre
- Stress relieving furnaces.
Painting
Testing
- No load mechanical run test
- Full load mechanical run test for CNG packages
- Field Trial Runs along with Equipment performance test and associated electrical and instrumentation.
After Market Support - We are committed to deliver fast and reliable customer service to achieve highest level of customer satisfaction. The network of established O&M personnel across the country is dedicated to reducing the down time of the plant. Highly skilled and trained service engineers work round the clock to keep the mean time to repair low. We provide aftermarket services on a comprehensive and non-comprehensive basis.
Parts
- Availability of genuine parts for engine, compressor, motor, package electronics and other parts of the compressor package.
- Team of trained and experienced technicians to perform the replacement of parts.
Running Maintenance
- We provide scheduled, regular and contract basis maintenance services.
- Regular maintenance to ensure the long life and low or zero down time of all the moving as well as static parts of the compressor package.
- Complete overhaul or replacement repair work in case of the breakdown.